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Pioneer Slate

Pioneer Slate

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* These products are not stocked and will be made to order.

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Block Sizes and Formats

Applications

Pioneer Slate

Maximum wall height: 800mm
(3m when engineered)

Pioneer Slate

Straight walls

Pioneer Slate

Corners

Note: Please see your Austral Masonry representative for installation guidelines. Retaining walls must be designed to AS4678. Most councils require that any retaining walls over 1.0m in height from natural ground level are subject to building approval. Any retaining wall that is less than 1.5m away from a building or other retaining wall also requires building approval.

Post and Brackets

H POSTS / JOINER POSTS
Post Type Wall Height Post Height
100UC Joiner 0.4m 1.15m
0.6m 1.15m
0.8m 1.55m
1.0m 1.95m
1.2m 2.35m
1.4m 2.75m
1.6m 3.15m
1.8m 3.55m
2.0m 3.95m
C POSTS / ENDER POSTS
Post Type Wall Height Post Height
100PFC Ender 0.4m 0.8m
0.6m 1.2m
0.8m 1.6m
1.0m 2.0m
1.2m 2.4m
1.4m 2.8m
150PFC Ender 1.6m 3.0m
2.0m 4.0m
STRAIGHT FENCE BRACKETS
BRACKET FENCE TYPE BRACKET SIZE
Straight Colourbond 580mm x 100mm x 3mm
Timber 580mm x 100mm x 6mm
OFFSET FENCE BRACKETS
BRACKET FENCE TYPE BRACKET SIZE
Offset Colourbond 580mm x 187mm x 3mm
Timber 580mm x 187mm x 6mm

Benefits of Concrete Sleepers

Pioneer Slate
RANGE OF COLOURS AND FINISHES
Explorer is available in a range of colours and three finishes to suit your style.
Pioneer Slate
LOW MAINTENANCE
With Explorer sleepers there is minimal maintenance required to keep your retaining wall looking good.
Pioneer Slate
CODE COMPLIANT
Explorer is the only product in the market that exceeds AS4678 requirements and satisfy the National Construction Code.
Pioneer Slate
RUST, ROT AND TERMITE RESISTANT
Explorer sleeper products wont rust, rot and corrode and are termite resistant.
Pioneer Slate
HOT DIPPED GALVANIZED
Steel posts are hot dipped galvanized to satisfy AS/NSS4680 and ensure long lasting performance.
Pioneer Slate
AFFORDABLE
In many cases, concrete sleeper retaining walls are more affordable to install than most competing retaining wall products.
Pioneer Slate
EASY TO INSTALL
The concrete sleeper system is designed to be simple to install. We offer a range of accessories and easy to follow instructions to make your project simple and straight forward.
Pioneer Slate
LONG LASTING
Explorer is offered with a 35 Year product warranty and 60 Year design life. When built to engineers specification Explorer walls are rated to 5kPa.
Pioneer Slate
STRONG AND DURABLE
Explorer walls are rated to 5kPa meaning they are made to be strong, durable and capable of withstanding significant force for outstanding durability.

Installation Overview

1. PREPARE THE AREA

Clear and level your site where you plan to build the retaining wall. Ensure you leave 200mm behind the retaining wall area for backfill.

Pioneer Slate

Pioneer Slate

2. ALIGNMENT

Place a star piquet or peg at both ends of the proposed wall. Attach two string lines at each end of the wall, top and bottom, to keep your wall aligned.


3. MARK OUT HOLE POSITIONS

Starting from one end of the wall, mark a cross on the ground at intervals with their centre being approximately 15mm more than the length of the sleeper.

When utilizing the fence bracket system allow an extra 20mm again to ensure the sleepers have clearance with the nuts and bolts.

For example: If you are using 1530mm sleepers the hole centres should be 1550mm apart - note, this will vary on the length of sleeper used.

Pioneer Slate

Pioneer Slate

4. AUGER HOLES AND POUR CONCRETE

  • Auger holes as per your engineers specifications as approved by council.
    Pour concrete into holes, one at a time.
  • Make the concrete stiff. If using readymix concrete, order 20/20, 60 slump.
  • Set your post by lowering into ground until level with the top string lines.
  • Ensure there is a minimum lean back of 30mm for every 1.0m in height.

5. CHECKING POSTS

  • Use a spirit level to make sure all your posts are aligned with the string line and are perpendicular on the sides.
  • It is also important to measure the remaining distance to the top of your steel posts, to ensure the sleepers finish flush with the top of the posts.
  • If required, lay a concrete pad on both sides of the steel post.
Pioneer Slate

Pioneer Slate

6. AG PIPE AND BACKFILL

Allow the concrete to cure for two to three days before you place your sleepers in. Place ag pipe at the base, then backfill with gravel to 200mm from the top.


7. SOIL PLUG

A soil plug is then placed in, to fill the wall to the top.

Pioneer Slate

*Retaining walls must be designed to AS4678
*Most councils require that any retaining walls over 1.0m in height from natural ground level are subject to building approval.
* Any retaining wall that is less than 1.5m away from a building or other retaining wall also requires building approval.

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INSTALLATION GUIDE

To learn more about installation of Pioneer Slate
retaining walls please click here to open our Pioneer Slate
Installation Guide


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